{"id":1918,"date":"2026-02-19T14:10:38","date_gmt":"2026-02-19T14:10:38","guid":{"rendered":"https:\/\/robonza.com\/beetle\/?p=1918"},"modified":"2026-02-19T14:10:38","modified_gmt":"2026-02-19T14:10:38","slug":"dead-baja-designs-led-replacement-and-wiring-learnings","status":"publish","type":"post","link":"https:\/\/robonza.com\/beetle\/index.php\/2026\/02\/19\/dead-baja-designs-led-replacement-and-wiring-learnings\/","title":{"rendered":"Dead Baja Designs LED Replacement and Wiring Learnings"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Almost 2 years ago I <a href=\"https:\/\/robonza.com\/beetle\/index.php\/2024\/06\/09\/adding-hazard-lights-to-the-baja-bug\/\">added Baja Design Amber Rock Lights<\/a> to my roof rack to use as hazards and driving lights. One a recent sunset drive the rear passenger side led left its mortal coil. Luckily Baja Designs has a 5 year warranty so I removed it and opened an RMA. I took this time to right the wrongs of the past.  When I first put these on I hard wired them together and really heat shrunk the heck out them. That was mistake, it made them unserviceable. They were waterproof, but unserviceable. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-1024x768.jpg\" alt=\"\" class=\"wp-image-1941\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7168-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">With that established, I got to chopping things up. If this happened again I would want to be able to replace just one light. I checked the working light with a bench top power supply and it lit up like the sun.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-1024x768.jpg\" alt=\"\" class=\"wp-image-1942\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7171-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Now to check the dead light, no luck here. Proving it was not my wiring. If these lights have 50 hours on them I would be shocked. I do use them almost every time I drive the baja, having lights higher up during the waning hours of light makes you safer IMHO. <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-1024x768.jpg\" alt=\"\" class=\"wp-image-1943\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7173-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">I invested in some weatherpack connectors and crimpers a while back, which seemed perfect for this!  I added plugs to the old light and the spare I had while I wait for a warranty from Baja Designs.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7176-1024x768.jpg\" alt=\"\" class=\"wp-image-1944\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7176-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7176-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7176-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7176-1536x1152.jpg 1536w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">I mounted the lights back on the rack so I could cut the 1 -> 2 pigtail to length. And then I stripped and crimped a weather pack connector on the wire on the roof. Look at this pic, why did I bring this many tools outside?<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1920\" src=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-scaled.jpg\" alt=\"\" class=\"wp-image-1979\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-scaled.jpg 2560w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7177-edited-3-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Back in the garage I crimped the pigtail from  to go from 1 wire to 2 lights. Can we take a minute to appreciate how clean that pigtail is! <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-1024x768.jpg\" alt=\"\" class=\"wp-image-1946\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7178-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Plugged it in and tested <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-1024x768.jpg\" alt=\"\" class=\"wp-image-1948\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7183-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-1024x768.jpg\" alt=\"\" class=\"wp-image-1947\" srcset=\"https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-1024x768.jpg 1024w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-300x225.jpg 300w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-768x576.jpg 768w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-1536x1152.jpg 1536w, https:\/\/robonza.com\/beetle\/wp-content\/uploads\/2026\/02\/IMG_7180-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">When\/if one of the front baja designs  die I&#8217;ll do the same there. Always learning and getting better! <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Almost 2 years ago I added Baja Design Amber Rock Lights to my roof rack to use as hazards and driving lights. One a&#8230;<\/p>\n","protected":false},"author":1,"featured_media":1919,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1918","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/posts\/1918","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/comments?post=1918"}],"version-history":[{"count":6,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/posts\/1918\/revisions"}],"predecessor-version":[{"id":1995,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/posts\/1918\/revisions\/1995"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/media\/1919"}],"wp:attachment":[{"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/media?parent=1918"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/categories?post=1918"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/robonza.com\/beetle\/index.php\/wp-json\/wp\/v2\/tags?post=1918"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}